Description Summary: The objective of this job is to setup and run an automatic punch press (progressive) to produce metal stampings within established run rate.
Job Duties
Equipment Inspection
Safety Checks Press Maintenance Tool Readiness prior to use Review and Understand Work Order Packet and related information: Dispatch List - schedule and priority of work orders Work Order - process steps to produce product Pick List - materials required i.e. R/M, gages, inspection documents, F/G (or WIP) containers, labels, tags and the like Stamping Setup Sheet - specific job related information Communicate (via intranet, email, telephone, or personal conversation with Production Supervisor) Coordinate specific needs with Material Handler Material Scrap Removal F/G or WIP product removal from line Report (to Production Supervisor) production tool miss-hit or problems Report labor time(s) and part count (quantity produced) to appropriate Work Order Router (online) Set up punch press Use hand tools i.e. wrench, snips, nibbler, etc. Load coil, thread feed line Adjust material straightener and feeder Align, set and clamp die Install (connect) lube sprayers, die protection, sensors, part and scrap conveyor(s) or ejection chute(s) Adjust and verify punch press control settings Safety equipment - Light Curtains, Palm Buttons Shut Height SPM, Counterbalance Use modern press control systems i.e. Smart Pac II or Link 5000 Use measuring instruments i.e. micrometer, caliper, indicator, scale, etc. First Piece inspection (of part(s)) Stamping Process verification Produce parts: In-process inspection(s) as stated on Control Plan May include attribute or variable gages May require Statistical Process Control (SPC) Data collection Report non-conforming findings Verify that process is in control Stop production (until resolution) if parts fall out of specification during run Roles and Responsibilities Produce Stampings Safely Within the priority determined (on the Dispatch List) Within specified runtime (shown on Work Order Router) Attend to the press at ALL times of operation Requirements Job Specifications or Qualifications Education High School Diploma or equivalent Experience Must demonstrate to Production Manager the ability to set up and run press in a safe and efficient manner. Must have previous experience as an Automatic Punch Press Operator. Technical Skills
Basic Computer Skills
Interpersonal Skills Working with others: interpersonal skills to support working cooperatively with others to signal material handling needs of production lines, work cooperatively and have regard for others. Communication: of your own needs, accepting constructive feedback, coping with learning opportunities and support. Communication: speaking, listening, reading and writing skills. Organization: identify and relate the process to material storage and handling needs. Develop a system that facilitates flow. Problem solving: demonstrate the ability to tackle problems systematically, for the purpose of working towards a solution and learning from the process. Identify process problems or bottlenecks. Plan resources (equipment, people, services, material) in a way to avoid downtime. Math: Application of Numbers: interpreting information involving numbers, carrying out calculations, interpreting results and presenting findings. Work independently: improve own learning and performance, focused effort on goals, work towards improvement. Physical Requirements Candidate must wear Personal Protection Equipment while on shop floor. Lift, carry and/or manipulate up to 50 pounds. Frequent standing. Ability to reach, bend, push or pull to place or retrieve materials in production environment. Key Role Interactions Communicate and work with Material Handler, Production Supervisor and support personnel assigned to assist on Work Order (production).
