DescriptionSummary: The objective of this job is to setup and run an automatic punch press (progressive) to produce metal stampings within established run rate.Job DutiesEquipment Inspection Safety Checks Press Maintenance Tool Readiness prior to use Review and Understand Work Order Packet and related information:Dispatch List - schedule and priority of work ordersWork Order - process steps to produce productPick List - materials required i.e. R/M, gages, inspection documents, F/G (or WIP) containers, labels, tags and the likeStamping Setup Sheet - specific job related information Communicate (via intranet, email, telephone, or personal conversation with Production Supervisor)Coordinate specific needs with Material Handler Material Scrap Removal F/G or WIP product removal from lineReport (to Production Supervisor) production tool miss-hit or problemsReport labor time(s) and part count (quantity produced) to appropriate Work Order Router (online) Set up punch pressUse hand tools i.e. wrench, snips, nibbler, etc.Load coil, thread feed lineAdjust material straightener and feederAlign, set and clamp dieInstall (connect) lube sprayers, die protection, sensors, part and scrap conveyor(s) or ejection chute(s) Adjust and verify punch press control settings Safety equipment - Light Curtains, Palm Buttons Shut Height SPM, Counterbalance Use modern press control systems i.e. Smart Pac II or Link 5000Use measuring instruments i.e. micrometer, caliper, indicator, scale, etc.First Piece inspection (of part(s))Stamping Process verification Produce parts:In-process inspection(s) as stated on Control Plan May include attribute or variable gages May require Statistical Process Control (SPC) Data collection Report non-conforming findings Verify that process is in controlStop production (until resolution) if parts fall out of specification during runRoles and Responsibilities Produce Stampings Safely Within the priority determined (on the Dispatch List) Within specified runtime (shown on Work Order Router) Attend to the press at ALL times of operationRequirementsJob Specifications or QualificationsEducation High School Diploma or equivalentExperience Must demonstrate to Production Manager the ability to set up and run press in a safe and efficient manner. Must have previous experience as an Automatic Punch Press Operator. Technical SkillsBasic Computer SkillsInterpersonal Skills Working with others: interpersonal skills to support working cooperatively with others to signal material handling needs of production lines, work cooperatively and have regard for others. Communication: of your own needs, accepting constructive feedback, coping with learning opportunities and support. Communication: speaking, listening, reading and writing skills. Organization: identify and relate the process to material storage and handling needs. Develop a system that facilitates flow. Problem solving: demonstrate the ability to tackle problems systematically, for the purpose of working towards a solution and learning from the process. Identify process problems or bottlenecks. Plan resources (equipment, people, services, material) in a way to avoid downtime. Math: Application of Numbers: interpreting information involving numbers, carrying out calculations, interpreting results and presenting findings. Work independently: improve own learning and performance, focused effort on goals, work towards improvement. Physical Requirements Candidate must wear Personal Protection Equipment while on shop floor. Lift, carry and/or manipulate up to 50 pounds. Frequent standing. Ability to reach, bend, push or pull to place or retrieve materials in production environment.Key Role Interactions Communicate and work with Material Handler, Production Supervisor and support personnel assigned to assist on Work Order (production).
